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Old 11-03-2009, 10:26 PM   #1
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Icon922 Found my rear end clunk need help.. PICS ADDED

Ive found the source of my rear end clunk the only problem is I cannot identify the part because my haynes manual is garbage. It is located on top of the axle at the mount that connects the axle to the body. I cannot find any pictures or diagrams anywhere on the internet of the WJ d44a.



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Old 11-03-2009, 10:31 PM   #2
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how bout a personal pic? 1st guess without a pic is rear upper ball joints
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Old 11-03-2009, 11:17 PM   #3
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control arm possiblely
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Old 11-03-2009, 11:17 PM   #4
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+1

sounds like the ball joint on the upper control arm thingy
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Old 11-03-2009, 11:31 PM   #5
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There are 2 rubber bushings that connect the upper A-arm to the chassis. I just ordered a set though Kolak. Genuine Mopar replacement bushings @ $15 ea.
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Old 11-04-2009, 12:45 AM   #6
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Got some pics its dark and my digital is dead so I had to use my phone.



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Old 11-04-2009, 02:24 AM   #7
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That part is call a ball joint. It attaches the A-arm to the rear axle. # 8 in the pic.
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File Type: jpg 1.jpg (79.2 KB, 31 views)
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Old 11-04-2009, 03:32 AM   #8
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Looks like a bitc* to fix I may have to bring it to my mechanic.
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Old 11-04-2009, 09:06 AM   #9
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it is a bitch. if you can get the ball joint to break from the A-arm its not so bad. good luck!
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Old 11-04-2009, 10:17 AM   #10
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It's easier to just take out the whole A-arm.
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Old 11-04-2009, 11:17 AM   #11
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I recommend pulling the whole a-arm as well. Jack the vehicle up, put it on jack stands, and let the axle droop as far as the shocks/swaybar will allow. Then climb under there and sit indian style on the driver's side. Dis-assembly is easy, especially if you have an 18mm/19mm ratcheting flat wrench.... buy one (or a set) if you don't already own some. They make this and many other projects more manageable and less time consuming.

The ball-joint that sits on top of the rear axle is likely shot, but cannot be removed without a special puller or a large press (even once it's out of the Jeep). I had neither and simply swapped in a buddy's low-mileage a-arm left over from his Clayton's upgrade.

The ball-joint itself is only a $28 part. A shop can press the worn one out and a new one in for $10 in a half-hour or less.

Re-assembly is a bit trickier, and I'd recommend having a friend ready with a floor jack. You'll want to do the body mounts first, then with some assistance, have your friend jack up the rear axle to help you (under the Jeep, same as before) line up the bolt holes. You'll want to get all three started, and IIRC, you'll have to rotate the plate around to install the outside two bolts. Once they're started, it's simply sitting under there ratcheting away until they're tight. Your arm will be burning by this point.

A word of warning.... if you have a mild lift, even 2", I'd recommend adding an a-arm spacer. This is likely the cause of failure for your ball joint, as even mild lifts increase the angle at which it has to operate, causing excessive wear and premature failure. Not sure about others, but my Teraflex a-arm spacer used 21mm bolts, so make sure you've got the right wrenches before you get started.

HTH!
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Old 11-05-2009, 07:01 PM   #12
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REPLACED! I spent 50 on the part and 75 on the labor. Im glad I have a good/cheap mechanic. He said it was extremely rusted out and in bad shape. Its like I have a whole new jeep now. The only thing is my vari-lock lsd's arent working for jack and Im searching to see if they can be rebuilt/replaced cheap/easy.
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